Washpipe Seal Assembly

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During a drilling operation, fluids are circulated to flush out matter from the wellbore. A washpipe assembly allows for a fluid seal between the stationary and nonrotating component of the swivel or top drive and the rotating upper end of the drill stem. The more pressure a washpipe handles, the more effective the flushing process.

The largest manufacture of waspipes and power swivels in the world engaged Clark Seals to develop a washpipe seal that exceeded 10,000 PSI, thereby eclipsing the previous limit of 7500 PSI and giving them the strongest power swivel in the industry. The problem is, at 10,000 PSI rubber extrudes through a hairline crack, so traditional materials and sealing technologies would not work.

Clark Seals’ engineers created an innovative sealing assembly that combined a ceramic sealing surface, a spring-biased floating guide and a secondary and abrasive resistant elastomeric seal, resulting in a wash pipe seal assembly that created exceptional durability under extreme pressure and RPM conditions, Serviceability through detachable components, and cost-effective service life with reversible sealing surfaces.

In the end, Clark Seals Washpipe Seal Assembly nearly doubled the customers benchmark of 10,000 PSI, and and represented a significant improvement over traditional elastomer-only seal stacks, delivering enhanced longevity and performance in demanding drilling applications.

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Case Study

Seal Specifications

Product NameSheave Seal
Product DescriptionPatented Hand-Install Sheave Seal
Capabilities Applied/ProcessesProblem Seal AnalysisPrecision ManufacturingCustom AutoCAD Seal Design
Manufacturing Equipment UsedTapered Roller Bearing Sheave
Overall Dimensions of the SealÖ6.503 x 0.437 (OD x H)
Tightest Tolerances MetRMA standards, .001"
Material UsedELASTOMER: NITRILEMETAL CASE: Carbon Steel
FeaturesPatented Hand-Install Design
BenefitsResists Compression Set and Stress Relaxation @ LowRemains More Flexible During Long Periods of IdlenessElastomer with low friction coefficient ingredients.
In process testing performedField Testing
Estimated Part Weight0.236 lbs
Standards MetNitrile resp. ASTM D2000 M2BG 714Metal case material spec.: SAE 1008
Industry for UseOil & Gas
Delivery LocationUnited States and around the world

Precision Sealing, Engineered
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For 70 years, Clark Seals has partnered with manufacturers in various industries to provide industry-leading products, services and supply-chain assistance.

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